SO. What now?
There are some definite things that need a bit of attention for the near term use. I've been dailying Betsy this week, as I took Greta, my '04 E46 wagon offline for a full suspension and brake refresh over Thanksgiving and am still working through all of it.
- Front Suspension needs attention. Springs are too low and not enough travel to even really judge where the rate is. I suspect it's not bad if there were travel and not right down to the bumpstops. Speaking of wich, they're high on the priority list to figure out a permanent solution.
- Seat mounts need a bit of love
- Rear spring hangers need cheap stock replacements bolted in place. These are one of the few areas that are rusted somewhat bad, and luckily easily replaced since the stock rivets have already been removed and it's just a few bolts.
- Other than suspension, the transmission and clutch setup need attention the most. Sticky shifts, and some fluid leakage (hopefully mainly from the turret?). The clutch travel is atrocious. Well, the engagement point is. it's very near the top, and with only a little bit of travel from full-in to full-engage. Then there's a ton of travel after you're past the full-in release point. It makes it very challenging to drive. I had replaced the stock clutch and PP with a cheap ebay unit that's supposed to be rated for more torque (was trying to think ahead). It came w/ a new bearing. I've blead the whole thing thoroughly, including a full bleed of the master. It's like the hydraulics almost work too well. Is this because of the crappy PP, or something else? Suggestions welcome.
In the mean time, I'm stewing over the next phase of the build, which was to be a turbo setup with microsquirt. I'll probably end up going MS2, just because I didn't realize the one I had on the shelf I bought a few years ago on Black Friday from DIYAutoTune ended up being about the same price as the used microsquirt I had for this other reason. So with that in mind, and with a turbo and exhaust manifold flange already on the shelf.. of course I'm looking into ITB's and superchargers.
I also ordered a fairly large 3D printer on Monday, so things may get interesting there. I'll go into my thinking a bit more in a future post, but Betsy has two goals in life. The first is to be generally useful as a truck to haul crap. The second is to be fun, while staying street register-able every couple years. That's it. Lots of room to play in that latter space
Spending some time getting to really know her since the work done for the '19 challenge has only reinforced how much I love this truck.